One of the most exciting changes relates to the materials that engineers use to create these machines. In the past, they were mostly comprised of heavy and bulky materials. But now engineers can deploy strong and light materials known as composites. Also, these new materials are not rust prone they are last long too. As a result, they can be used to manufacture components such as gears and bearings. These parts are very crucial because it makes the machines work well. Thanks to these new materials, the parts last longer and perform better than ever.
An important change, which has been made possible by computers and technology, took place. Computer-aided design (CAD) is specialized software engineers use. This software enables them to build detailed models of machines on a computer. They can even run tests on these models to determine how they will respond to stress and strain before creating them in the real world. This helps a lot as engineers can identify any issues in advance and amend accordingly. In doing so, they can not only enhance the performance of the machines, but also their safety for the staff operating them.
Another vital part of maintenance is lubrication. Just as we need to oil a squeaky door to keep it moving smoothly, machine parts like bearings also require lubrication. This lubrication reduces the friction that will cause wear and tear in the machine with time. It also allows the machines to work with less energy. It is a very helpful thing for cost saving because when machines consume less energy, it is a huge save in the long run for businesses.
Another key component of rotating machine maintenance is precision balancing. A balance in detail is that all the parts in a machine are aligned in all ways so they can spin without difficulty. If any of the components are out of balance, it can lead to vibrations. Over time, these vibrations can create wearing in the parts, and eventually, these can cause the machine to fail entirely.
There are various approaches, which engineers employ to steady rotating machines. One is known as static balancing. This ensures that the weight of the individual parts is evenly distributed. Alternatively, there is dynamic balancing, which measures the vibration of the machine and automatically compensates to get the parts balanced. Finally, there’s couple balancing, which is applied to paired/dual parts that spin in unison, such as a rotor and a flywheel. These and other methods keep the machine(s) humming along.
A vital part of this process is selecting the best bearing for the application. There are numerous things that engineers must take into account when choosing a bearing. They must consider how much load the bearing will have to bear, how fast the equipment will be rotating and what temperatures it will encounter. It is important to make the right choice here to ensure the machines run well and last long.
FEA is especially useful when designing and testing new equipment. Engineers may build digital twins of machines and model how they would perform in various conditions (i.e., different temperatures, loads, vibrations, etc.) Those early rounds of testing allow them to spot potential issues before they begin work on the actual machines. Identifying issues at an early stage allows engineers to modify and improve designs, avoiding later delay and cost in building prototypes and conducting tests.
1. Tianli has a variety of products and technologies that have exclusive rotating equipment engineering intellectual property rights and currently has more than 250 patents. 2. Achievements: Tianli has won one Outstanding Achievement Award of the "Ninth Five-Year Plan" National Key Science and Technology Research Plan, won one first prize, 4 second prizes and 3 prizes in Shandong Province. Science and Technology Progress Award; Tianli participated in the formulation of 1 national standard and published 5 related books and monographs. 3. Tianli is home to an RD center and an innovation process, creating an environment that flows from technological breakthroughs, engineering products and large-scale sets of drying equipment to be used in a variety of ways and promotion, thus ensuring the long-term sustainability of the company.
rotating equipment engineering, the leading enterprise of China's dry sector, is a high-tech national enterprise, Shandong Gazelle Enterprise and a demonstration enterprise for "Scitech Innovation and Reform". Tianli has an RD Center, and more than 150 engineers. Additionally, it is an A-class Design Center with strong engineering design capabilities. 3. Provide customers with high value-added services, think about and resolve issues from the perspective of customers. 4. Provide support to customers with regard to the development of technology, pilot tests, process design, production of products, installation and commissioning, after-sales service and technology upgrades. Tianli has completed more than 3, 300 successful projects in China.
1. Brand advantages: Tianli's brands include "Shandong Famous Brand", and Tianli is a rotating equipment engineering of Shandong Province" that has a high standing in the business. Tianli is "The First (Set) of Technical Equipment Manufacturing Enterprise of Shandong Province, Single Champion Enterprise of Manufacturing Industry of Shandong Province, etc. 2. Advantages of project experience that has been successful: Tianli has undertaken nearly three thousand projects in the fields of material, energy as well as biochemical, petrochemical metallurgical and other industries, and has gained a wealth of project experience.
1 Quality control: A well-developed quality control system guarantees the high-quality of company's products 2 Schedule assurance: Tianli's rotating equipment engineering 700-m2 manufacturing facility is equipped with the capacity to process annually five tonnes which enables it to improve production plans according to the requirements of the customer 3 Our equipment can meet the high-end market requirements and guarantee high-quality by selecting the right products 4 Innovation in technology: concentrate on technological RD and innovation Continuously develop new technologies enhance production processes and ensure market competitiveness
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